Chicago Electric Cordless Saw 93218 User Manual

10” PORTABLE BRICK/PAVER SAW  
Model 93218  
ASSEMBLY AND OPERATING INSTRUCTIONS  
Due to continuing improvements, actual product may differ slightly from photo.  
®
3491 Mission Oaks Blvd., Camarillo, CA 93011  
TO PREVENT SERIOUS INJURY,  
READ AND UNDERSTAND ALL WARNINGS  
AND INSTRUCTIONS BEFORE USE.  
Copyright © 2005 by Harbor Freight Tools®. All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor FreightTools.  
For technical questions, please call 1-800-444-3353.  
Revised Cover page 04/06  
 
ELECTRICAL SAFETY  
4.  
Grounded tools must be plugged into an outlet properly installed and  
grounded in accordance with all codes and ordinances. Never remove the  
grounding prong or modify the plug in any way. Do not use any adapter  
plugs. Check with a qualified electrician if you are in doubt as to whether  
the outlet is properly grounded. If the tools should electrically malfunction or  
break down, grounding provides a low resistance path to carry electricity away  
from the user.  
5.  
6.  
Double insulated tools are equipped with a polarized plug (one blade is  
wider than the other). This plug will fit in a polarized outlet only one way. If  
the plug does not fit fully in the outlet, reverse the plug. If it still does not  
fit, contact a qualified electrician to install a polarized outlet. Do not  
change the plug in any way. Double insulation  
eliminates the need for the  
three wire grounded power cord and grounded power supply system.  
Avoid body contact with grounded surfaces such as pipes, radiators,  
ranges, and refrigerators. There is an increased risk of electric shock if your  
body is grounded.  
7.  
8.  
Do not expose power tools to rain or wet conditions. Water entering a power  
tool will increase the risk of electric shock.  
Do not abuse the Power Cord. Never use the Power Cord to carry the tools  
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,  
sharp edges, or moving parts. Replace damaged Power Cords immediately.  
Damaged Power Cords increase the risk of electric shock.  
9.  
When operating a power tool outside, use an outdoor extension cord  
marked “W-A” or “W”. These extension cords are rated for outdoor use, and  
reduce the risk of electric shock.  
PERSONAL SAFETY  
10.  
11.  
Stay alert. Watch what you are doing, and use common sense when  
operating a power tool. Do not use a power tool while tired or under the  
influence of drugs, alcohol, or medication. A moment of inattention while  
operating power tools may result in serious personal injury.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves away from moving parts. Loose  
clothes, jewelry, or long hair can be caught in moving parts.  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 3  
 
12.  
13.  
14.  
15.  
Avoid accidental starting. Be sure the Power Switch is off before plugging  
in. Carrying power tools with your finger on the Power Switch, or plugging in  
power tools with the Power Switch on, invites accidents.  
Remove adjusting keys or wrenches before turning the power tool on. A  
wrench or a key that is left attached to a rotating part of the power tool may result  
in personal injury.  
Do not overreach. Keep proper footing and balance at all times. Proper  
footing and balance enables better control of the power tool in unexpected  
situations.  
Use safety equipment. Always wear eye protection. Dust mask, nonskid  
safety shoes, hard hat, or hearing protection must be used for appropriate  
conditions.  
TOOL USE AND CARE  
16.  
Use clamps (not included) or other practical ways to secure and support  
the workpiece to a stable platform. Holding the work by hand or against your  
body is unstable and may lead to loss of control.  
17.  
18.  
Do not force the tool. Use the correct tool for your application. The correct  
tool will do the job better and safer at the rate for which it is designed.  
Do not use the power tool if the Power Switch does not turn it on or off.  
Any tool that cannot be controlled with the Power Switch is dangerous and must  
be replaced.  
19.  
Disconnect the Power Cord Plug from the power source before making any  
adjustments, changing accessories, or storing the tool. Such preventive  
safety measures reduce the risk of starting the tool accidentally.  
20.  
21.  
Store idle tools out of reach of children and other untrained persons. Tools  
are dangerous in the hands of untrained users.  
Maintain tools with care. Keep cutting tools sharp and clean. Properly  
maintained tools with a sharp cutting edge are less likely to bind and are easier  
to control. Do not use a damaged tool. Tag damaged tools “Do not use” until  
repaired.  
22.  
Check for misalignment or binding of moving parts, breakage of parts, and  
any other condition that may affect the tool’s operation. If damaged, have  
the tool serviced before using. Many accidents are caused by poorly  
maintained tools.  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 4  
 
23.  
Use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one tool may become hazardous  
when used on another tool.  
SERVICE  
24.  
25.  
Tool service must be performed only by qualified repair personnel. Service  
or maintenance performed by unqualified personnel could result in a risk of injury.  
When servicing a tool, use only identical replacement parts. Follow  
instructions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock or injury.  
SPECIFIC SAFETY RULES  
1.  
2.  
Maintain labels and nameplates on the Masonry Saw. These carry important  
information. If unreadable or missing, contact Harbor Freight Tools for a  
replacement.  
Use the right product for the job. There are certain applications for which this  
product was designed. Do not use small equipment, tools, or attachments to do  
the work of larger industrial equipment, tools, or attachments. Do not use this  
product for a purpose for which it was not intended.  
3.  
Make sure the Blade Cover is always securely in place. Never operate the  
Brick Saw without the Blade Cover. Make sure the Blade Cover does not touch  
the Saw Blade or any other part of the Saw.  
4.  
5.  
Always wear safety impact eye goggles and heavy work gloves when using  
the Masonry Saw. Using personal safety devices reduce the risk for injury.  
Maintain a safe working environment. Keep the work area well lit. Make sure  
there is adequate surrounding workspace. Always keep the work area free of  
obstructions, grease, oil, trash, and other debris. Do not use a power tool in areas  
near flammable chemicals, dusts, and vapors. Do not use this product in a damp  
or wet location.  
6.  
7.  
8.  
Avoid unintentional starting. Make sure you are prepared to begin work before  
turning on the Masonry Saw.  
Do not force the Masonry Saw. This tool will do the work better and safer at the  
speed and capacity for which it was designed.  
WARNING! Keep hands and fingers away from cutting area and Saw  
Blade. Use a “push stick” (not included) if necessary.  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 5  
 
9.  
Never leave the Masonry Saw unattended when it is plugged into an  
electrical outlet. Turn off the tool, and unplug it from its electrical outlet before  
leaving.  
10.  
11.  
Do not use carbide-tipped saw blades, wood saw blades, or any kind of saw  
blade except a diamond-tipped saw blade. Do not cut dry with saw blades  
marked “Use Wet”.  
Always use saw blades with a 10” diameter, 7/8” round arbor hole, and rated  
at 5200 RPM or greater. Saw Blades that do not match the mounting hardware  
of the Masonry Saw or that are rated less than the required minimum RPM will run  
eccentrically causing loss of control or may fly off the Saw.  
12.  
13.  
Do not handle the Power Switch with wet hands.  
Make sure the Masonry Saw is located on a flat, level, sturdy surface capable  
of supporting the weight of the Saw and workpieces.  
14.  
Use the Masonry Saw only for cutting cinder block, slump stone block, wall  
brick, paver brick, concrete block and cylinders, roofing tile, marble, granite,  
decorative rock or almost any other nonferrous material with a maximum  
thickness of 3-1/2”.  
15.  
Do not use the Masonry Saw for cutting metals or for cutting curves. This  
will cause the Saw Blade to break and/or reduce its service life.  
16.  
17.  
Keep all electrical connections dry and off the ground.  
Make sure theTable of the Masonry Saw and surrounding area are clear with  
the exception of the masonry to be cut.  
18.  
Before using the Masonry Saw, check to make sure the Saw Blade is  
properly mounted on the Saw Spindle. Make sure the Saw Blade is balanced,  
and is not cracked or bent.  
19.  
20.  
Industrial applications must follow OSHA guidelines.  
Never stand on the Masonry Saw. Serious injury could result if the Masonry  
Saw is tipped or if the rotating Saw Blade is accidently contacted.  
21.  
22.  
Never attempt to cut more than one workpiece at a time.  
Never attempt to cut freehand. Make sure the masonry to be cut is pressed  
firmly against the Table.  
23.  
When cutting a large workpiece, make sure its entire length is properly  
supported. If necessary, use a roller stand (not included).  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 6  
 
24.  
Allow the saw blade to spin up to full speed before feeding a workpiece into  
it. When turning off the Masonry Saw, allow the saw blade to spin down and stop  
on its own. Do not press against the saw blade to stop it.  
25.  
26.  
27.  
28.  
29.  
To avoid accidental injury, always wear heavy duty work gloves when  
changing the Saw Blade.  
The Saw Blade will become hot while cutting. Allow the Saw Blade to  
completely cool before handling.  
Do not force the workpiece into the Saw Blade when cutting. Apply moderate  
pressure, allowing the Saw Blade to cut without being forced.  
Turn off the Masonry Saw and allow the Saw Blade to completely stop if the  
Saw Blade is to be backed out of an uncompleted cut.  
Never attempt to remove material stuck in the moving parts of the Masonry  
Saw while it is plugged in and running.  
30.  
31.  
Always lock theTable in position before transporting the Masonry Saw.  
Make sure the scrap masonry to be cut off has sufficient room to move  
sideways. Failure to do so may result in off-cut binding against the Saw Blade.  
32.  
33.  
Always unplug the Masonry Saw from its electrical outlet before changing  
blades or accessories, or before performing any inspection, maintenance, or  
cleaning procedures.  
WARNING! Some dust created by power sanding, sawing, grinding, drilling,  
and other construction activities, contain chemicals known (to the State of  
California) to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are: lead from lead-based paints, crystalline silica  
from bricks and cement or other masonry products, arsenic and chromium from  
chemically treated lumber. Your risk from these exposures varies, depending on  
how often you do this type of work. To reduce your exposure to these chemicals:  
work in a well ventilated area, and work with approved safety equipment, such as  
those dust masks that are specially designed to filter out microscopic particles.  
(California Health & Safety Code § 25249.5, et seq.)  
34.  
35.  
WARNING! People with pacemakers should consult their physician(s) before  
using this product. Operation of electrical equipment in close proximity to a heart  
pacemaker could cause interference to, or failure of the pacemaker.  
WARNING! The warnings and cautions discussed in this manual cannot  
cover all possible conditions and situations that may occur. It must be understood  
by the operator that common sense and caution are factors which cannot be built  
into this product, but must be supplied by the operator.  
SAVE THESE INSTRUCTIONS  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 7  
 
GROUNDING  
WARNING!  
Improperly connecting the grounding wire can result in the risk of electric shock.  
Check with a qualified electrician if you are in doubt as to whether the outlet is  
properly grounded. Do not modify the power cord plug provided with the tool. Never  
remove the grounding prong from the plug. Do not use the tool if the power cord or  
plug is damaged. If damaged, have it repaired by a service facility before use. If the  
plug will not fit the outlet, have a proper outlet installed by a qualified electrician.  
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS  
1.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity away from the user, reducing the risk of electric  
shock. (See Figure B.)  
2.  
3.  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached  
to an electrically “live” terminal. (See Figure B.)  
Your tool must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet  
should look like those in the following illustration. (See Figure B.)  
3-PRONG PLUG  
120VOLT,  
GROUNDED,  
ELECTRICAL OUTLET  
FIGURE B  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 8  
 
DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS  
4.  
5.  
Tools marked “Double Insulated” do not require grounding. They have a special  
double insulation system which satisfies OSHA requirements and complies with  
the applicable standards of Underwriters Laboratories, Inc., the Canadian  
Standard Association, and the National Electrical Code. (See Figure C.)  
Double insulated tools may be used in either of the 120 volt outlets shown in the  
following illustration. (See Figure C.)  
120VOLT,  
GROUNDED,  
ELECTRICAL OUTLET  
120VOLT,  
GROUNDED,  
ELECTRICAL OUTLET  
FIGURE C  
EXTENSION CORDS  
1.  
2.  
Grounded tools require a three wire extension cord. Double Insulated tools  
can use either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a  
serious drop in voltage, resulting in loss of power and possible tool damage.  
(See Figure D, next page.)  
3.  
4.  
5.  
The smaller the gauge number of the wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(See Figure D.)  
When using more than one extension cord to make up the total length, make  
sure each cord contains at least the minimum wire size required.  
(See Figure D.)  
If you are using one extension cord for more than one tool, add the nameplate  
amperes and use the sum to determine the required minimum cord size.  
(See Figure D.)  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 9  
 
6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the suffix  
“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified  
electrician before using it.  
8.  
Protect your extension cords from sharp objects, excessive heat, and damp or  
wet areas.  
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*  
(120 VOLT)  
NAMEPLATE  
AMPERES  
EXTENSION CORD LENGTH  
(At Full Load)  
25  
Feet  
18  
18  
18  
18  
18  
14  
12  
50  
Feet  
18  
18  
18  
16  
14  
12  
75  
Feet  
18  
18  
16  
14  
12  
10  
-
100  
Feet  
18  
16  
14  
12  
10  
-
150  
Feet  
16  
14  
12  
12  
-
0 – 2.0  
2.1 – 3.4  
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
10  
-
* Based on limiting the line voltage drop  
to five volts at 150% of the rated amperes.  
FIGURE D  
SYMBOLOGY  
Double Insulated  
Canadian Standards  
Association  
Underwriters  
Laboratories, Inc.  
Volts Alternating Current  
V ~  
Amperes  
A
No Load Revolutions  
no  
xxxx/min.  
FIGURE E  
per Minute (RPM)  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 10  
 
UNPACKING  
When unpacking, check to make sure all the parts shown on the Parts List on page 15  
are included. If any parts are missing or broken, please call Harbor Freight Tools at the  
number shown on the cover of this manual as soon as possible.  
ASSEMBLY INSTRUCTIONS  
NOTE:  
For additional information regarding the parts listed in the  
following pages, refer to the Assembly Diagram on page 16.  
WARNING! Always make sure the Power Switch (20) of the Masonry Saw is  
in its “OFF” position and the tool is unplugged from its electrical outlet prior to  
assembling the tool, adding any accessories, or making adjustments to the tool.  
To Install The Saw Blade:  
1.  
2.  
3.  
Unscrew and remove the two Nuts (9). Then, remove the Front Blade Guard  
(11) to expose the Hex Set Screw (10), Inner Flange (18) and Motor Spindle.  
(See Figure F.)  
Unscrew and remove the Hex Set Screw (10) and Outer Flange (12), and check  
to make sure the Inner Flange (18) is seated properly on the Motor Spindle.  
(See Figure F.)  
Using heavy work gloves to prevent accidental cuts to the hands and fingers,  
insert the Saw Blade (15) onto the Motor Spindle. IMPORTANT: Make sure  
the arrow on the Saw Blade points in the same direction as the arrow  
shown on the Front Blade Guard (11). (See Figure F.)  
E (18)  
E (15)  
MOTOR S
FLANGE (12)  
SET SCREW (10)  
NUT (9)  
FIGURE F  
D (11)  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 11  
 
4.  
5.  
Once the Saw Blade (15) has been inserted on the Motor Spindle, insert the  
Outer Flange (12) on the Motor Spindle. Then, screw the Hex Set Screw (10)  
firmly back into the Motor Spindle to secure the Saw Blade in place.  
(See Figure F.)  
Reinstall the Front Blade Guard (11), and secure it in place using the two Nuts  
(9). (See Figure F.)  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 12  
 
OPERATING INSTRUCTIONS  
1.  
WARNING! Always wear safety impact eye goggles and heavy work gloves  
when using the Masonry Saw. Using personal safety devices reduce the risk for  
injury.  
2.  
3.  
4.  
Place the Masonry Saw on a flat, level, sturdy surface capable of supporting the  
weight of the Saw and all workpieces.  
Unlock the Table Lock (25) to allow the Table (27) to freely slide forward  
and backward. (See Assembly Diagram.)  
Make sure the Power Switch (20) of the Masonry Saw is in its “OFF” position.  
Then, plug the Power Cord Plug (22) into the nearest 120 volt, grounded,  
electrical outlet. (See Assembly Diagram.)  
5.  
Pull the Table (27) backward away from the Saw Blade (15). Then, place the  
workpiece on the Table and align the cut line on the workpiece with the Saw  
Blade. Make sure the workpiece to be cut is pressed firmly against the Table.  
(See Assembly Diagram.)  
6.  
7.  
Turn the Power Switch (20) of the Masonry Saw to its “ON” position, and allow  
the Saw Blade (15) to spin up to full speed. (See Assembly Diagram.)  
While holding the workpiece firmly with one hand, use the other hand to push the  
Table (27) slowly forward to feed the workpiece into the Saw Blade (15). Always  
keep hands and fingers a safe distance away from the spinning Saw Blade.  
(See Assembly Diagram.)  
8.  
9.  
Continue slowly feeding the workpiece into the Saw Blade (15) until the cut is  
completed. (See Assembly Diagram.)  
Once the cut is completed, turn the Power Switch (20) to its “OFF” position and  
allow the Saw Blade (15) to spin down and stop on its own.  
(See Assembly Diagram.)  
10.  
11.  
Unplug the Power Cord Plug (22) of the Masonry Saw from its electrical outlet.  
Then, remove the cut workpiece and debris from the Table (27). (See Assembly  
Diagram.)  
Lock the Table Lock (25) to secure the Table (27) in place. Then, store the  
Masonry Saw in a clean, dry, safe location out of reach of children and other  
unauthorized people. (See Assembly Diagram.)  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 13  
 
INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
WARNING! Make sure the Power Switch (20) of the Masonry Saw is in its  
“OFF” position and the tool is unplugged from its electrical outlet before  
performing any inspection, maintenance, or cleaning procedures.  
Before each use, inspect the general condition of the Masonry Saw. Check for  
loose screws, misalignment or binding of moving parts, cracked or broken parts,  
damaged electrical wiring and any other condition that may affect their safe  
operation. If abnormal noise or vibration occurs, have the problem corrected  
before further use. Do not use damaged equipment.  
3.  
4.  
Before each use, inspect the Saw Blade (15). Using a dull Saw Blade will cause  
excessive wear on the Motor of the Masonry Saw and will not produce a  
satisfactory cut. Replace with a new Saw Blade when needed. (See Figure F.)  
To clean the exterior parts of the Masonry Saw, use only a clean cloth and mild  
detergent to clean the body of the Saw. Use a vacuum to clean the Motor  
ventilation slots located on the Motor Rear Cover (24). Do not immerse any  
electrical part of the tool in any liquids.  
5.  
CAUTION! All maintenance, service, or repairs not mentioned in this  
manual must only be performed by a qualified service technician.  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 14  
 
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION ORWARRANTY OF ANY KINDTOTHE BUYERTHAT HE  
OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS, AND NOT BYTHE BUYER. THE BUYER  
ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL  
PRODUCT OR REPLACEMENT PARTSTHERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF  
REPLACEMENT PARTSTHERETO.  
PARTS LIST  
Part #  
1
2
3
4
5
6
7
Description  
Connection Bar  
Qty. Part #  
Description  
Motor Rear Cover  
Table Lock  
Spacer (M4)  
Table  
Qty.  
1
1
2
1
2
2
1
2
7
4
4
4
4
4
8
4
4
4
2
1
2
4
2
3
1
1
14  
1
1
3
1
6
1
1
1
2
2
1
1
1
1
6
1
1
1
1
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
Base Frame Bar  
Dust Collection Pipe  
Screw/Spacer Assy.  
Dust Pipe Flange  
Shop Vac Connector  
I-Shape Hex Nut  
Rear Frame  
Nut (M8)  
Square Neck Screw  
Bracket Base  
Motor Support Bracket  
Spacer (M6)  
Wheel Pin  
8
9
Nut (M6)  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
Hex Set Screw (M8x12)  
Front Blade Guard  
Outer Flange  
Spring Spacer (GB93 M4)  
Set Screw (M4x20)  
Saw Blade  
Water Stopper  
Back Blade Guard  
Inner Flange  
Set Screw (M6x20)  
Power Switch  
Wire Connector  
Power Cord Plug  
Motor Assy.  
Lock Nut (M6)  
Wheel Lock  
Eccentric Pin  
Lock Nut (M6)  
Screw (M6x16)  
Spacer (M5)  
Wheel  
Wheel Frame  
Frame Base Clamp  
Front Frame  
Set Bolt (M8x35)  
Rubber Foot  
Guide Bar  
NOTE:  
Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 15  
 
ASSEMBLY DIAGRAM  
NOTE:  
Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
SKU 93218  
For technical questions, please call 1-800-444-3353.  
Page 16  
 

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